PRE-MADE POUCH FILL & SEAL

World's new champion in flexible packaging

Nortech Packaging ROO-100 Pre-made pouch fill & seal machine can pack almost anything into a pouch, whether it is coffee, protein powder, snacks or stick packs that require secondary packaging.

COMPONENTS AND SEQUENCE OF OPERATION

MACHINE CAN BE MODIFIED INTO ANY POUCH SIZE RANGE

Consists out of pouch magazine, pouch carrier system, pouch feed, pouch opening station, filling station and sealing station. Custom add-ons like bottom pouch support, metal detector, code date printer and nitrogen gas flushing are also available and we plan to develop more add-ons in the future, such as net weigher or pouch form module.

The magazine consists of the servo driven lugged conveyor and auto- adjustable symmetrical guides. Operator places stack of pouches in the magazine cells, where pouch accurate positioning is assured with the guides and lug relative positions. Based on the pouch starving sensor signal, servo is indexing the belt in order to bring next cell filled with pouches into the loading position.

No need for pouches shingling

Quick auto-adjustment for different pouch width by simple guides repositioning.

Servo driven three head rotary unit utilize vacuum suction cups to pick a pouch from the magazine, and deliver  in to the pouch carrier system. Based on the pouch registration sensor signal, servo calculates necessary correction which assure accurate pouch positioning in the grippers.

In order to be transferred through the machine for different operations, a pouch has to be secured between two grippers. This unique design utilize two servo driven synchronized chain track, where each supports one of the grippers.

Simplified / cost effective design

Theoretically there isn`t limit in the pouch width range.

Machine pitch/indexing length isn`t affected with the bag width

Quick auto-adjustment for different pouch width by simple track repositioning

Gripper design utilize toggle clamps providing excessive gripping force and eliminating need for non-reliable springs.

By applying vacuum suction cups in the pouch area above a zipper, pouch is pre-opened enough to insert mechanical fingers. After inserted, fingers are used to pinch each side of a pouch moving it apart, assuring positive zipper pouch opening.

Filling tube moves slightly into pouch to assure that pouch will form properly to eliminate product spillage. Optionally, additional filling station(s) can be added.

The machine can be integrated with any standard filling/dosing system.

Top side of a pouch is sealed with the hot sealing bar. Pouch cooling is an option.

BOTTOM POUCH SUPPORT (OPTION)

For heavier pouches this unit will relive weight from the grippers, while vibratory mechanism will help product settlement.

CODE DATE PRINTER (OPTION)

There is a station provided where printer can be mounted to the linear actuator

NITROGEN GAS FLUSHING (OPTION)

METAL DETECTION (OPTION)

HOW IT WORKS

CONTROL STATION

POUCH MAGAZINE

POUCH SETUP & GRIP

OPENING

STATION

FILLING

STATION

SEALING STATION
& DISCHARGE

MACHINE OPTIONS

DEPENDING ON YOUR PACKAGING NEEDS, THE ROO-100 CAN FEATURE:

WASHDOWN

Machine can feature washdown structure with Nema 4x
enclosures, so you can clean the machine with a spray of water
without worrying about electrical components or rust.

CODE/DATE PRINTER

Prints a code/date on the pouch. Inludes camera
verification.

HOLE PUNCH / DIE CUT

Punches or cuts a hang hole aſter pouch sealing.

BOTTOM POUCH SUPPORT

Conveyor system provides additional support for heavier
pouches, relieving pressure on the grippers.

NITROGEN GAS FLUSHING

Fills the pouch with nitrogen right before sealing the pouch.
Nitrogen (unlike oxygen) keeps your product fresh.

SEAL COOLER

Cools the area of the pouch that is heated by sealing

POUCH DEFLATOR

Eliminates excessive air from the pouch.

VIBRATORY SETTLER

Provides improved product settling inside the pouch.

PRODUCT INFEED OPTIONS

THE ROO-100 CAN BE INTEGRATED WITH STANDARD FILLING/DOSING SYSTEMS:

AUGER FILLER

Suitable for non free flowing products and products
that generate dust like coffee, flour and other similar
powders.

MULTIHEAD WEIGHER/SCALE

Allows more packs per weight of product, and more
packs per shiſt due to improvement of weighing
accuracy. Suitable for complex, multiple component
products like cereal mix.

ROBOTIC ARM

Recommended for sensitive and fragile products
that demand delicate product handling, like
electronics, or glass.

VOLUMETRIC CUP & VIBRATORY COUNTER/FILLER

Suitable for packaging application where measuring
precision and accuracy are crucial and for products
that are uneven, such as wafers, grains, and nuts.

Volumetric cup filler is recommended for free-flowing solids like rice,
candies or frozen peas or powders that don’t
generate dust.

UP/DOWNSTREAM OPTIONS

THE ROO-100 CAN BE ENHANCED WITH A VARIETY OF EXTERNAL COMPONENTS FOR A FULL-LINE INTEGRATION

CHECKWEIGHER

Improve weight control and verification.

LABELER

Automatically apply labels to pouches and/or cases.

METAL DETECTOR

Detect all unwanted metal particles.

CASE PACKER

Pack pouches in a variety of case/boxes

REJECT STATION

Discover and remove scrap pouches automatically.

PALLETIZER

Stack ready-to-ship pallets. Robotic and traditional
paletizer are availble.

MODEL

ROO-100 5-STATION BASE MODEL

machine4
machine1